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Mac mini (2024) Front USB-C Ports Replacement

Mac mini (2024) Front USB-C Ports Replacement

Alex Diaz-Kokaisl

Alex Diaz-Kokaisl and one other contributor

Last updated on February 12, 2025

30 - 45 minutes
Moderate
Featured Guide

Introduction

Go to step 1

Use this guide to replace the front USB-C ports in your Mac mini (2024).

This guide was written with a baseline M4 Mac mini. Although the internals for the M4 Pro version are slightly different, the disassembly procedure is the same.

The two front USB-C ports are combined into one part, so replacing one port means replacing both.

What you need

Tools

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  1. Mac mini (2024) Front USB-C Ports Replacement, Before you begin: step 1, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Before you begin: step 1, image 2 of 2
    • Fully shut down your Mac mini and unplug all cables from it.

    • Flip over your Mac mini and place it on a clean, flat surface to avoid scratching the chassis.

  2. Mac mini (2024) Front USB-C Ports Replacement, Create a gap: step 2, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Create a gap: step 2, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Create a gap: step 2, image 3 of 3
    • Insert a Jimmy into the gap between the bottom cover and the chassis.

    • Pry up the bottom cover to create a gap.

    • Keep the Jimmy inserted under the bottom cover.

  3. Mac mini (2024) Front USB-C Ports Replacement, Insert an opening pick: step 3, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Insert an opening pick: step 3, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Insert an opening pick: step 3, image 3 of 3
    • Insert an opening pick into the gap created by the Jimmy.

    • Remove the Jimmy.

  4. Mac mini (2024) Front USB-C Ports Replacement, Release the clips: step 4, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Release the clips: step 4, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Release the clips: step 4, image 3 of 3
    • Slide the opening pick along the bottom cover until you feel it snag on a clip.

    • There are four clips total—one at each corner of the bottom cover.

    • Twist the pick to lift the clip out of its slot.

  5. Mac mini (2024) Front USB-C Ports Replacement: step 5, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement: step 5, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement: step 5, image 3 of 3
    • Continue sliding and prying with the pick along the perimeter of the bottom cover to release the remaining clips.

    • Don't insert the pick more than an inch when sliding near the power button, as you risk damaging the cable.

    • During reassembly, press along the perimeter of the bottom until you hear and feel all four clips click back into place.

  6. Mac mini (2024) Front USB-C Ports Replacement: step 6, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement: step 6, image 2 of 2
    • Don't remove the bottom cover, as it's still connected to the Mac mini with a cable.

    • Lift the edge of the bottom cover opposite the power button and flip it over to expose the power button cable.

  7. Mac mini (2024) Front USB-C Ports Replacement, Disconnect the power button: step 7, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Disconnect the power button: step 7, image 2 of 2
    • The power button cable is very fragile! You don't have to disconnect it to access the internals— but it will require you to keep the bottom cover propped up.

    • To disconnect the cable and remove the bottom cover, follow the next two steps.

    • If you don't disconnect the cable, prop up the bottom cover to prevent straining the cable and skip the next two steps.

    • Grip the power button cable close to the head and pull it away from its socket to disconnect it.

  8. Mac mini (2024) Front USB-C Ports Replacement, Remove the bottom cover: step 8, image 1 of 1
    • Remove the bottom cover.

  9. Mac mini (2024) Front USB-C Ports Replacement, Remove the inner plate screws: step 9, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Remove the inner plate screws: step 9, image 2 of 2
    Tool used on this step:
    FixMat
    $36.95
    • Throughout this repair, keep track of each screw and make sure it goes back exactly where it came from.

    • While the Mac mini uses Torx Plus screws, standard Torx bits work. Make sure to apply constant, downward force to prevent stripping.

    • Use a T5 Torx screwdriver to remove the twelve screws securing the inner plate:

    • Eight 3.4 mm‑long screws

    • Four 2.4 mm‑long screws

  10. Mac mini (2024) Front USB-C Ports Replacement, Separate the inner plate: step 10, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Separate the inner plate: step 10, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Separate the inner plate: step 10, image 3 of 3
    • Insert the point of a spudger into one of the clips' slots on the inner plate.

    • Pry up the inner plate enough so you can grip the edge along the same side as the headphone jack.

  11. Mac mini (2024) Front USB-C Ports Replacement: step 11, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement: step 11, image 2 of 2
    • Pull the inner plate away from the chassis to slide it out from under the lip on the heat sink.

    • During reassembly, slide the inner plate back under the heat sink and press along its edges to secure it in the chassis.

  12. Mac mini (2024) Front USB-C Ports Replacement: step 12, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement: step 12, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement: step 12, image 3 of 3
    • Don't remove the inner plate yet, as it's still connected to the Mac mini by a cable.

    • Lift the inner plate and flip it over to expose the wireless module cable.

  13. Mac mini (2024) Front USB-C Ports Replacement, Remove the wireless module cover: step 13, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Remove the wireless module cover: step 13, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Remove the wireless module cover: step 13, image 3 of 3
    • Use one hand to secure the wireless module during this step.

    • Use a Torx Plus 5IP screwdriver to remove the four 2.5 mm‑long screws securing the wireless module cover.

  14. Mac mini (2024) Front USB-C Ports Replacement, Remove the cover: step 14, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Remove the cover: step 14, image 2 of 2
    • Remove the wireless module cover.

    • During reassembly, look the bottom of the cover to find the foam rectangle. Align the foam rectangle over the wireless module press connector to find the proper orientation for the cover.

  15. Mac mini (2024) Front USB-C Ports Replacement, Disconnect the wireless module: step 15, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Disconnect the wireless module: step 15, image 2 of 2
    • Use one hand to secure the wireless module during this step.

    • Insert the point of a spudger under one of the short edges of the wireless module press connector.

    • Don't insert your spudger anywhere else, as you risk dislodging surface-mounted components.

    • Pry up to disconnect the wireless module.

  16. Mac mini (2024) Front USB-C Ports Replacement, Remove the inner plate: step 16, image 1 of 1
    • Remove the inner plate.

  17. Mac mini (2024) Front USB-C Ports Replacement, Remove the fan screws: step 17, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Remove the fan screws: step 17, image 2 of 2
    • If you're following this guide to clean your fan, this is a good time to do so.

    • Remove the four screws securing the fan:

    • Two 2.4 mm‑long Torx Plus 3IP screws

    • Two 7.9 mm‑long Torx Plus 5IP screws

  18. Mac mini (2024) Front USB-C Ports Replacement, Reposition the fan: step 18, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Reposition the fan: step 18, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Reposition the fan: step 18, image 3 of 3
    • Lift the fan out of its recess in the chassis and flip it over to expose its wire and connector.

    • Let the fan rest on the chassis and heat sink.

  19. Mac mini (2024) Front USB-C Ports Replacement, Disconnect the fan: step 19, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Disconnect the fan: step 19, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Disconnect the fan: step 19, image 3 of 3
    • Use tweezers to peel back the tape covering the fan ZIF connector.

  20. Mac mini (2024) Front USB-C Ports Replacement: step 20, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement: step 20, image 2 of 2
    • Use the point of a spudger, or your fingernail, to flip up the locking tab on the fan ZIF connector.

  21. Mac mini (2024) Front USB-C Ports Replacement: step 21, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement: step 21, image 2 of 2
    • Use tweezers, or your fingers, to slide the ZIF connector straight out of its socket.

  22. Mac mini (2024) Front USB-C Ports Replacement, Remove the fan: step 22, image 1 of 1
    • Remove the fan.

  23. Mac mini (2024) Front USB-C Ports Replacement, Remove the speaker screws: step 23, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Remove the speaker screws: step 23, image 2 of 2
    • Use a Torx Plus 5IP screwdriver to remove the three screws securing the speaker:

    • Two 4.1 mm‑long screws

    • One 3.7 mm‑long screw

  24. Mac mini (2024) Front USB-C Ports Replacement, Reposition the speaker: step 24, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Reposition the speaker: step 24, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Reposition the speaker: step 24, image 3 of 3
  25. Mac mini (2024) Front USB-C Ports Replacement: step 25, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement: step 25, image 2 of 2
    • Pull the speaker over the edge of the chassis to expose its cable and its connector.

    • Rest the speaker on the edge of the chassis.

  26. Mac mini (2024) Front USB-C Ports Replacement, Disconnect the speaker: step 26, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Disconnect the speaker: step 26, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Disconnect the speaker: step 26, image 3 of 3
    • Grip the speaker cable close to the head and pull it away from its socket to disconnect it.

  27. Mac mini (2024) Front USB-C Ports Replacement, Remove the speaker: step 27, image 1 of 1
    • Remove the speaker.

  28. Mac mini (2024) Front USB-C Ports Replacement, Remove the front USB-C port cover screws: step 28, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Remove the front USB-C port cover screws: step 28, image 2 of 2
    • Remove the four screws securing the USB-C port cover:

    • Three 2.2 mm‑long Torx Plus 3IP screws

    • One 9.2 mm‑long Torx Plus 8IP screw

  29. Mac mini (2024) Front USB-C Ports Replacement, Remove the cover: step 29, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Remove the cover: step 29, image 2 of 2
    • Use tweezers, or your fingers, to remove the front USB-C port cover.

  30. Mac mini (2024) Front USB-C Ports Replacement, Disconnect the front USB-C ports: step 30, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement, Disconnect the front USB-C ports: step 30, image 2 of 2
    • Use the point of a spudger to pry up and disconnect the front USB-C ports press connector.

  31. Mac mini (2024) Front USB-C Ports Replacement, Remove the front USB-C port screws: step 31, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Remove the front USB-C port screws: step 31, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Remove the front USB-C port screws: step 31, image 3 of 3
    • Use a Torx Plus 3IP screwdriver to remove the four 4.7 mm‑long screws securing the two front USB-C ports.

    • If you aren't using a flexible adapter, make sure your screwdriver is as parallel with the screw as possible. Apply constant force against the screw to avoid stripping.

  32. Mac mini (2024) Front USB-C Ports Replacement, Remove the front USB-C ports: step 32, image 1 of 3 Mac mini (2024) Front USB-C Ports Replacement, Remove the front USB-C ports: step 32, image 2 of 3 Mac mini (2024) Front USB-C Ports Replacement, Remove the front USB-C ports: step 32, image 3 of 3
    • Use the point of a spudger to pry the front USB-C ports from their recesses in the chassis.

    • During reassembly, gently press the USB-C ports into their recesses until they click into place.

  33. Mac mini (2024) Front USB-C Ports Replacement: step 33, image 1 of 2 Mac mini (2024) Front USB-C Ports Replacement: step 33, image 2 of 2
    • Pull the front USB-C ports out of the chassis and remove it.

Conclusion

To reassemble your device, follow these instructions in reverse order.

Take your e-waste to an R2 or e-Stewards certified recycler.

Repair didn’t go as planned? Try some basic troubleshooting, or ask our Mac mini (2024) Answers Community for help.

Alex Diaz-Kokaisl

Member since: 01/16/22

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