Pump or mushrooom valve issue?
I am now tasked with repairing a Starbuck Barista (or Saeco SIN006, same parts different colors). The owner had it for the past 20-something years, and, not knowing anything about espresso machines, had the pump replaced about 2011. I recently thought it would be a good idea to clean the somewhat clogged up portafilter, so I used the appropriate cleaner (caution: this is not a descaler) as I didn't want to use vinegar or CLR and its everlasting smell. So the good news is the portafilter and shower screen are now completely clean. The bad news is the issue I was trying to get rid of didn't go away.
First symptom
- Whenever I close the portafilter against the running pump, the pump noise slowly dies out as pressure builds up (normal, as it is a pressurized portafilter).
- Keeping the portafilter closed still allows some water to drip, whereas it should be fully watertight (or so I understood)
Second symptom
- When I open the portafilter again, water should come out easily and the pump noise should increase as pressure in the boiler decreases.
- However, this isn't the case: I only get a few drops (the content of the portafilter, basically), but the pump is still humming slowly and doesn't provide any additional pressure.
What I already tried:
- Just after reopening the portafilter, turning the pump off for a few seconds to a minute (highly variable) will usually allow a steady stream of water to come through the portafilter. By doing so, I assume I the pressure inside the boiler diminishes.
- Removed shower screen just in case = no effect, same symptoms
- Removed portafilter after pump has slowed down to a low huming noise. (WARNING: before anyone says so, yes, I know this is DANGEROUS should there be any pressure build-up in the portafilter. That's why I did so behind a wet towel to avoid any splashes. However, from symptom #2, I knew there wasn't any pressure. If unsure, don't do it) = suprisingly, no effect either!
- At this step, the only obstacle on the pressurized water path should be the mushroom valve.
- I also tried to remove the mushroom valve from the boiler, but years of lime build-up took their toll and I couldn't do it and just bent the tool. I didn't want to use WD-40 for obvious reasons.
- Dismantling the pump, just because. Here are some pictures:
*
Inlet plastic tube is reasonably clean. Rust marks are actually on the outside. Plunger is a bit loose in the tube.
*
Plunger O-ring isn't as tight as video tutorials on ULKA pump show it to be, but snug enough it doesn't slide off by itself.
*
Plunger plastic ball appears to sit properly on the thin end of the plunger.
*
High pressure side has a bit of scale build-up, but nothing out of the ordinary
What I can't try
Logic would require one to use a manometer to know the pressure provided my the pump. However, I have no such instrument.
I made a short video describing the issue. In this video, shower screen has been removed and there's obviously no coffee in the portafilter.
- 0 to 11": pump noise dies down as pressure builds up against closed portafilter.
- 18 to 27": I open the portafilter, very small amounts of water comes out, pump noise doesn't resume.
- 27" to 35": I repeat the manoeuver, to no avail.
- 36": pump is turned off, portafilter is open.
- 48": pump is turned back on, water flows through portafilter.
- 1': portafilter is closed against running pump
- 1'10": portafilter is opened again, no flow.
- 1'17": pump turned off
- 1'24": portafilter still open, pump turned back on twice, no flow.
- 1'34": portafilter open, pump turned back on after a few seconds off-time, correct flow.
*
What is the problem with this machine?
Actualización (07/04/23)
Update: I ran a cycle of descaling using the recommended instructions / ingredients (100ml lactic acid in 1 l of water). I unplugged the heater element so as not to waste electricity. Water came out milk-ish white. I am now in the rinse cycle.
However, a two new issues appeared:
- when I close the portafilter, the pump never stops. It doesn't even slow down, and water is leaking from the top of the portafilter.
- The portafilter itself developped rust under the basket for some unknown reason
I can't even check that the original problem disappeared!
ideas?
Is this a good question?